Konjac (Glucomannan) Extraction Plant

Name: Konjac (Glucomannan) Extraction Plant
Brand: Mech O Tech LLP
Price: 10000000 INR
Availability: InStock

10000000 INR/Piece

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Product Details:

Product Type Konjac (Glucomannan) Extraction Plant
General Use Industrial Konjac Flour and Glucomannan Production
Material Stainless Steel 304/316, Stainless Steel (SS304/SS316)
Capacity 300-1000 kg/h (customizable)
Type Automatic Extraction Line, Automatic Extraction Plant
Weight (kg) 11000 - 20000 kg (depending on configuration)
Computerized Yes, Yes
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Konjac (Glucomannan) Extraction Plant Price And Quantity

Price 10000000 INR/Piece
Minimum Order Quantity 1 Piece

Konjac (Glucomannan) Extraction Plant Product Specifications

Product Type Konjac (Glucomannan) Extraction Plant
Automatic Fully Automatic, Yes
Voltage 380V/415V (customizable)
Feature High Extraction Rate, Fully Enclosed Operation, Energy Efficient, High operational efficiency, hygienic processing, continuous operation, and easy maintenance
Material Stainless Steel 304/316, Stainless Steel (SS304/SS316)
Control System PLC HMI Touch Screen, PLC Based Automatic Control
Computerized Yes, Yes
Color Metallic Silver
General Use Industrial Konjac Flour and Glucomannan Production
Motor Siemens/ABB 30-75 kW (according to capacity), High-Efficiency Electric Motors (custom as per design)
Type Automatic Extraction Line, Automatic Extraction Plant
Capacity 300-1000 kg/h (customizable)
Weight (kg) 11000 - 20000 kg (depending on configuration)
Dimension (L*W*H) 18m x 4m x 6m (customizable)

Installation Service Available
Water Consumption Approx. 2-5 m3/ton material processed
Application Food processing, pharmaceutical, cosmetics, and health industry
Power Consumption Approx. 40-100 kW (varies by capacity)
Filtration Type Fine mesh and ultrafiltration system
Extraction Method Multi-stage filtration, crushing, and precipitation process
Dryer Type Belt Dryer / Flash Dryer / Customized
Processing Sections Washing, Crushing, Homogenizing, Extraction, Filtration, Drying, Packing
Finishing Product Purified Konjac Glucomannan powder or chips
Operator Required 2-5 per shift
Automation Grade Full and Semi-automatic options

Konjac (Glucomannan) Extraction Plant Trade Information

Delivery Time 10-15 Days

Product Description

Mechotech LLP offers a high-efficiency Konjac (Glucomannan) Extraction Plant, designed for the production of high-quality glucomannan powder derived from Konjac tubers (Amorphophallus konjac). This advanced system efficiently processes raw Konjac to extract, purify, and concentrate glucomannan while preserving its natural viscosity, fiber content, and functional properties.

The plant utilizes advanced cleaning, slicing, drying, milling, and purification techniques to produce standardized glucomannan with consistent quality. Optional refinement and drying systems ensure high purity, excellent solubility, and stable powder suitable for various industrial applications.

Engineered with a hygienic, closed-loop, and corrosion-resistant design, the system ensures safe, eco-friendly, and contamination-free processing. Its modular configuration allows scalability from pilot-scale to full industrial production capacity.

Key Features

High-efficiency extraction and purification of glucomannan
Preserves natural viscosity and dietary fiber properties
Advanced multi-stage processing and refinement system
High purity with excellent flowability and solubility
Hygienic, closed-loop processing system
Energy-efficient drying and milling system
Customizable capacity and automation options

Applications

Nutraceutical and dietary supplement industry
Food and beverage industry (thickener, stabilizer, dietary fiber)
Pharmaceutical formulations
Weight management and functional health products

Technical Specifications

Material of Construction: SS304 / SS316
Processing Method: Cleaning / Drying / Milling / Purification
Raw Material: Konjac Tubers (Amorphophallus konjac)
Active Compound: Glucomannan
End Product: Glucomannan Powder
Capacity: As per client requirement
Automation: Semi-Automatic / Fully Automatic

Why Choose Mechotech LLP

Expertise in plant-based fiber extraction technologies
High-performance and durable industrial systems
Consistent product quality with maximum efficiency
Complete turnkey solutions including design, installation, and support
Competitive pricing with customized solutions

Advanced Extraction Technology

Employing a multi-stage filtration and precipitation process, the plant achieves a high extraction rate and superior product purity. The integrated crushing, homogenizing, and filtration sections ensure thorough removal of impurities and maximize the yield of glucomannan, meeting stringent quality standards for various industries.

Flexible and Scalable Operations

With capacities ranging from 300 to 1000 kg/h and customizable configurations, the plant is suited for both small-batch and large-scale production. Options for fully automatic or semi-automatic systems, customized drying solutions, and adjustable power and water consumption let you optimize the extraction process to your operational needs.

User-Friendly and Hygienic

The plant features fully enclosed operation, PLC-based controls, and requires a minimal workforce (2-5 operators per shift). It is designed for continuous, hygienic processing with easy maintenance, ensuring a safe and efficient production environment for industrial users.

FAQ's of Konjac (Glucomannan) Extraction Plant:

Q: How does the Konjac (Glucomannan) Extraction Plant operate?

A: The plant operates by washing, crushing, homogenizing, and extracting konjac material, followed by multi-stage fine mesh and ultrafiltration. This process separates glucomannan efficiently, and the final product is dried using a belt, flash, or custom dryer before packaging.

Q: What are the benefits of using a fully enclosed and automated extraction process?

A: A fully enclosed, automated system ensures hygienic production, minimal manual intervention, reduced contamination risk, and high operational efficiency. The PLC-based control system allows for precise process management, maintaining consistent product quality.

Q: When should I consider choosing the customizable capacity and dryer options?

A: When your processing requirements or batch sizes vary, or if you are dealing with different raw material properties, choosing customizable capacity and dryers like belt or flash types allows you to adapt production for maximum efficiency and product quality.

Q: Where is the ideal application for this extraction plant?

A: The extraction plant is ideal for industrial use in the food processing, pharmaceutical, cosmetics, and health product sectors, where purified konjac glucomannan is used as a functional ingredient.

Q: What is the average water and power consumption for this plant?

A: The facility consumes approximately 2-5 cubic meters of water per ton of material processed and requires 40-100 kW of power, depending on selected capacity and technological configuration.

Q: How many operators are needed and what maintenance is involved?

A: Generally, 2-5 operators per shift are sufficient due to high automation. Routine maintenance is straightforward, as the system is designed for easy access and cleaning, contributing to minimal downtime and reliable operation.

Q: What finishing products are obtained and how are they used?

A: The plant produces purified konjac glucomannan powder or chips, widely used as thickening agents, dietary supplements, or gelling agents across food, pharmaceutical, health, and cosmetic industries.

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