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Indigo Natural Color Extraction Plant

Indigo Natural Color Extraction Plant

7200000 INR/Piece
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Product Details:

  • Product Type Indigo Natural Color Extraction Plant
  • General Use Extraction of natural indigo dye from plant materials
  • Material Stainless Steel (SS 304/316)
  • Capacity 100 kg to 1000 kg per batch (customizable)
  • Type Automatic Processing Plant
  • Weight (kg) 5500 kg (approx.)
  • Computerized Yes
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Indigo Natural Color Extraction Plant Price And Quantity

  • 1 Piece
  • 7200000 INR/Piece

Indigo Natural Color Extraction Plant Product Specifications

  • 7.5 HP to 15 HP (customizable)
  • 5500 kg (approx.)
  • Extraction of natural indigo dye from plant materials
  • 415 V (Three Phase)
  • Stainless Steel (SS 304/316)
  • 100 kg to 1000 kg per batch (customizable)
  • Automatic Processing Plant
  • Indigo Natural Color Extraction Plant
  • Silver/Blue
  • 8200 mm * 2100 mm * 2600 mm (approx.)
  • PLC Controlled
  • Corrosion resistant structure, Low maintenance, High yield extraction, Energy efficient operation
  • Yes
  • Yes
  • 4-6 hours per extraction cycle
  • Overload protection, emergency stop, pressure gauge
  • Onsite installation & training available
  • Less than 68 dB
  • Soaking, Fermentation, Filtration, and Drying stages
  • Skid Mounted/ Turnkey Project Supported
  • Steam or Electric Heating (as per requirement)
  • 30C to 90C Adjustable
  • Minimum 8-10 KL per batch (varies by capacity)

Product Description

Mech O Tech LLP offers a high-performance Indigo Extraction Plant designed for the efficient extraction of natural indigo dye from indigo-bearing plants. This advanced plant is engineered to ensure maximum recovery of indigo pigment while maintaining its natural properties, purity, and color strength, making it ideal for textile, dyeing, and specialty chemical industries.

Our extraction system utilizes modern processing techniques to deliver consistent quality and high yield with eco-friendly and cost-effective operations. The plant is designed to support sustainable production of natural dyes, meeting the growing demand for environmentally friendly alternatives to synthetic colors.

Key Features:

  • High indigo pigment recovery with superior color quality
  • Advanced fermentation and extraction technology
  • Food-grade SS304/SS316 construction
  • PLC-based automation for accurate process control
  • Energy-efficient and low operational cost
  • Minimal chemical usage with eco-friendly design
  • Scalable and customizable plant capacity
  • Easy operation, cleaning, and maintenance

Applications:

  • Textile dyeing and fabric processing
  • Natural dye manufacturing
  • Handloom and handicraft industries
  • Eco-friendly colorant production

Why Choose Mech O Tech LLP?

  • Expertise in natural extraction and processing plants
  • Customized turnkey plant solutions
  • High-quality manufacturing and engineering standards


Precision Engineered for High-Yield Indigo Extraction

This plant combines state-of-the-art engineering and robust automation to deliver consistent, high-quality indigo dye. The PLC-controlled system ensures precise control over critical parameters, enabling consistent results across various batch sizes. Its corrosion-resistant stainless steel structure guarantees durability and longevity.


Flexible and Energy Efficient Operations

Choose between steam or electric heating to suit your facility's requirements. The energy-efficient operation not only reduces operational costs but also supports sustainable production. Adjustable temperature controls from 30C to 90C further optimize the extraction process for maximum yield.


Comprehensive After-Sales Support and Easy Installation

Whether you require a skid-mounted setup or a full turnkey project, the plant is designed for easy, rapid installation and minimal maintenance. Manufacturer-backed onsite installation and training ensure your team is fully equipped to operate the system with confidence.

FAQ's of Indigo Natural Color Extraction Plant:


Q: How does the Indigo Natural Color Extraction Plant process indigo dye from plant materials?

A: The plant utilizes a sequence of soaking, fermentation, filtration, and drying stages. Raw plant materials are soaked and fermented for optimal indigo color release, followed by precise filtration and drying to achieve the final dye pigment. The entire process is automated and controlled via PLC for maximum efficiency.

Q: What are the water and energy requirements for each extraction cycle?

A: Each extraction batch requires a minimum of 8-10 KL of water, varying with the plant's capacity. The system is compatible with both steam and electric heating sources, offering flexibility and energy-efficient operations tailored to your facility's setup.

Q: When is onsite installation and training provided for this plant?

A: Onsite installation and user training are provided during the initial setup of the plant. The manufacturer ensures a smooth commissioning process and comprehensive operator instruction, enabling safe and optimal use of the equipment from the outset.

Q: Where can the Indigo Natural Color Extraction Plant be installed and by whom?

A: The plant can be installed at your production facility-either as a skid-mounted unit or a turnkey project, based on your requirements. Exporters, importers, manufacturers, service providers, and suppliers in India can facilitate delivery and installation.

Q: What safety measures are incorporated in the plant's design?

A: Safety features include overload protection, an emergency stop function, and a pressure gauge, all designed to safeguard operators and equipment during processing. The low-noise, corrosion-resistant structure further contributes to safe and reliable operation.

Q: How does the computerized PLC control system enhance plant operation?

A: The PLC control system manages key parameters like temperature (30C to 90C), timing, and process sequence automatically. This automation ensures consistent results, reduces human error, and allows for easy monitoring and adjustment throughout the extraction cycle.

Q: What are the primary benefits of using this indigo extraction plant?

A: Benefits include high yield extraction, low maintenance requirements, energy-efficient performance, and long-term durability due to the stainless steel (SS 304/316) construction. Its customizable capacity and automated control offer flexibility to meet different production needs efficiently.

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Mech O Tech LLP
GST : 36ABYFM4488P1ZW
Address
  • SY No.495, BASARAGADI VILLAGE, MEDCHAL MALKAJGIRI,Hyderabad - 501401, Telangana, India
  • Phone : 07971190506
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  • Mr Srinivasa Rao (Designated Partner)
  • Mobile :07971190506
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