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Star Flower Extract 5% Tannins Extraction Plant

Star Flower Extract 5% Tannins Extraction Plant

10000000 INR/Piece
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Product Details:

  • Product Type Star Flower Extract 5% Tannins Extraction Plant
  • General Use Extraction of plant-based tannins from star flower for pharmaceutical, food, cosmetic and herbal industries
  • Material Stainless Steel 316/304
  • Capacity 100 kg to 1000 kg per batch (customizable)
  • Type Automatic Herbal Extraction Plant
  • Weight (kg) 4000 kg to 12000 kg (varies by capacity)
  • Computerized Yes
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Star Flower Extract 5% Tannins Extraction Plant Price And Quantity

  • 10000000 INR/Piece
  • 1 Piece

Star Flower Extract 5% Tannins Extraction Plant Product Specifications

  • Silver (stainless steel finish)
  • 380-415 V, 3 Phase, 50/60 Hz
  • Efficient solvent recovery, high extraction yield, GMP compliant, corrosion-resistant body
  • Star Flower Extract 5% Tannins Extraction Plant
  • Yes
  • 100 kg to 1000 kg per batch (customizable)
  • PLC/SCADA-based fully automatic control
  • Yes
  • 4000 kg to 12000 kg (varies by capacity)
  • 7.5 HP to 20 HP induction motor depending on capacity
  • 7000 mm x 2500 mm x 3800 mm (varies by capacity)
  • Stainless Steel 316/304
  • Automatic Herbal Extraction Plant
  • Extraction of plant-based tannins from star flower for pharmaceutical, food, cosmetic and herbal industries
  • Skid mounted and modular for easy installation
  • 200 L to 1500 L (customized as per requirement)
  • Steam Jacketed/ Electrical Heating (as per requirement)
  • Atmospheric to 3 bar (safety valves integrated)
  • Multi-stage filtration with micron filter
  • cGMP, CE certified
  • Automatic pressure release, emergency shutdown, over-temperature protection
  • 2-6 hours per batch, depending on process
  • Ambient to 100C, PID digital temperature control
  • Solid-liquid extraction using water/alcohol as solvent
  • Below 65 dB
  • Up to 95% by condensing units
  • CIP (Clean-in-Place) system included

Product Description

Mechotech LLP offers a high-efficiency Star Flower Extraction Plant, designed for the production of standardized extracts rich in tannins up to 5% concentration. This advanced system efficiently processes star flower plant material to extract and concentrate natural tannin compounds with high purity, stability, and consistent quality.

The plant utilizes advanced solvent extraction followed by multi-stage filtration, purification, concentration, and standardization techniques to achieve herbal and industrial-grade tannin extracts. It ensures optimal recovery of active compounds while maintaining batch-to-batch reproducibility.

Built with a hygienic, corrosion-resistant, and closed-loop design, the system ensures safe, eco-friendly, and contamination-free processing. Its modular configuration allows scalability from pilot-scale development to full industrial production.

Key Features
  • High-efficiency extraction of tannins from Star Flower
  • Standardized output with up to 5% tannin concentration
  • Advanced multi-stage extraction and purification system
  • High yield with consistent batch quality
  • Hygienic, closed-loop processing system
  • Efficient solvent recovery and reuse system
  • Customizable capacity and automation options
Applications
  • Herbal and botanical extract industry
  • Pharmaceutical ingredient manufacturing
  • Natural dye and tannin-based applications
  • Cosmetic and personal care formulations
Technical Specifications
  • Material of Construction: SS304 / SS316
  • Extraction Method: Solvent Extraction / Purification / Standardization
  • Raw Material: Star Flower plant material
  • Active Compound: Tannins (up to 5%)
  • Capacity: As per client requirement
  • Automation: Semi-Automatic / Fully Automatic
Why Choose Mechotech LLP
  • Expertise in tannin-based extraction systems
  • High-performance industrial-grade plant design
  • Consistent quality with maximum extraction efficiency
  • Complete turnkey solutions including design, installation, and support
  • Competitive pricing with customized process solutions


Advanced Extraction Technology

Utilizing water or alcohol as the extraction solvent, the plant's solid-liquid process maximizes tannin yield from star flower material. Multi-stage, micron-level filtration ensures product purity, supporting various industrial requirements. Automatic pressure release and over-temperature controls provide a safe operational environment throughout the extraction.


Efficient Solvent Recovery & Safety

The system features up to 95% solvent recovery, achieved by integrated condensing units. Safety is prioritized with atmospheric to 3 bar working pressure, automatic shutdown, and emergency pressure valves. The steam-jacketed or electrically heated tanks deliver stable performance under different processing conditions.


Modular & User-Friendly Design

Engineered for flexibility, the skid-mounted, modular structure allows easy installation and scalability. The computerized, PLC/SCADA-based interface automates every phase of the extraction, reducing labor costs while maintaining strict GMP and CE standards. The CIP system ensures fast and thorough automated cleaning between batches.

FAQ's of Star Flower Extract 5% Tannins Extraction Plant:


Q: How does the extraction process work in the Star Flower Extract Plant?

A: The plant operates a solid-liquid extraction process using water or alcohol as solvents. The star flower material is loaded into the extraction tank where controlled temperature and agitation maximize tannin release. The liquid extract is then passed through multi-stage micron filtration for purity.

Q: What batch capacities and tank volumes are available for customization?

A: You can select from extraction tank volumes ranging from 200 L to 1500 L and batch processing capacities between 100 kg and 1000 kg, all tailored to your specific production requirements. Larger or smaller plants can be developed upon request.

Q: When should I use steam jacketed versus electrical heating?

A: Steam jacketed heating is ideal for plants with access to an industrial steam supply, enabling efficient heat transfer for high-volume or frequent operations. Electrical heating offers convenience and flexibility where steam is unavailable or lower capacities are required.

Q: Where can the extraction plant be installed?

A: Thanks to its skid-mounted and modular design, the plant can be installed in pharmaceutical, food, cosmetic, or herbal production facilities. Its layout adapts rapidly to new or existing sites for both exporters and local manufacturers.

Q: What control and safety systems are integrated in this plant?

A: The system features a PLC/SCADA computerized interface for automated operation, with safety mechanisms such as automatic pressure release, emergency shutdown, over-temperature protection, and monitored operating pressures up to 3 bar.

Q: How is cleaning and maintenance handled in the extraction plant?

A: A full Clean-in-Place (CIP) system is included, automating cleaning after each batch with minimal manual intervention. This ensures compliance with GMP hygiene standards and reduces downtime between production cycles.

Q: What are the main benefits of this extraction plant for industrial users?

A: Industrial users benefit from its high extraction yield, robust solvent recovery, ease of installation, low noise operation (below 65 dB), and compliance with cGMP and CE standards. Its stainless steel body ensures corrosion resistance and long-term durability.

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GST : 36ABYFM4488P1ZW
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  • SY No.495, BASARAGADI VILLAGE, MEDCHAL MALKAJGIRI,Hyderabad - 501401, Telangana, India
  • Phone : 07971190506
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  • Mr Srinivasa Rao (Designated Partner)
  • Mobile :07971190506
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