MARIGOLD EXTRACTION PLANT

MARIGOLD EXTRACTION PLANT

1000000 INR/Piece

Product Details:

  • Product Type Marigold Extraction Plant Manufacturers In Hyderabad
  • General Use Industrial
  • Material Stainless Steel
  • Automatic Yes
  • Voltage 240 V Volt (v)
  • Color Silver
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MARIGOLD EXTRACTION PLANT Price And Quantity

  • 1000000 INR/Piece
  • 1 Plant

MARIGOLD EXTRACTION PLANT Product Specifications

  • Marigold Extraction Plant Manufacturers In Hyderabad
  • 240 V Volt (v)
  • Silver
  • Stainless Steel
  • Yes
  • Industrial

MARIGOLD EXTRACTION PLANT Trade Information

  • 10 Plant Per Month
  • 10 Days

Product Description

Mechotech: Advanced Solutions Marigold Floral Concrete & Absolute Extraction Plant Home Marigold Floral Concrete & Absolute Extraction Plant Marigold Floral Concrete & Absolute Extraction Plant Marigold (Tagetes erecta, Tagetes patula) is widely valued for its vibrant floral scent, medicinal benefits, and natural pigment content. Its floral concrete and absolute are extensively used in perfumery, cosmetics, and pharmaceutical applications. Overview of Marigold Floral Extraction Botanical.

Mechotech designs and manufactures the Marigold Floral Concrete & Absolute Extraction Plant as a turnkey solution with SS 316L construction, integrated solvent recovery, and full documentation support. Our plant engineering team ensures optimal process parameters for maximum yield and quality compliance with FSSAI, WHO-GMP, and pharmaceutical-grade specifications.

Manufacturing Process

Floral Material Harvesting
Fresh Marigold & flowers or botanical material are harvested at peak bloom - typically early morning - when volatile aromatic compound concentration is highest. Speed of processing from harvest to extraction is critical to preserve fresh-note top characters.

Hexane Extraction (Concrete Production)
The fresh Marigold & material is immersed in food-grade hexane in a closed percolation extractor. The hexane dissolves waxes, pigments, and aromatic compounds. The resulting hexane miscella is filtered and evaporated at low temperature to yield the concrete - a waxy, semi-solid aromatic mass containing both volatile oils and plant waxes.

Concrete Filtration & Quality Check
The crude Marigold & concrete is filtered to remove plant residues and tested for colour, aroma, and melting point. High-quality concrete is characterised by its rich, natural scent profile closely resembling the living flower.

Ethanol Washing (Absolute Production)
The concrete is chilled to -20oC and washed with cold 95% ethanol to dissolve the aromatic compounds while the plant waxes remain insoluble. The ethanol wash is separated from the wax fraction by filtration.

Ethanol Recovery & Absolute Concentration
The ethanolic aromatic solution is concentrated under vacuum at below 35oC to recover ethanol and yield the finished absolute - a highly concentrated, wax-free aromatic liquid. Ethanol recovery exceeds 95% through the condenser return system.

QC & Packaging
Finished Marigold & absolute is tested by GC-MS for key aromatic compounds, specific gravity, and colour. It is filled into amber glass vials or aluminium containers under nitrogen, with full batch documentation including COA and GC-MS report.

Applications
  • Pharmaceutical standardised herbal extracts and phytomedicines
  • Nutraceutical capsule and tablet formulations
  • Ayurvedic and traditional medicine preparations
  • Cosmetic and personal care active ingredient supply
  • Functional food and dietary supplement manufacturing
  • Research and clinical study standardised extract supply
  • Export to pharmaceutical ingredient buyers in regulated markets
  • Herbal tinctures, syrups, and liquid extract products

Key Features

GMP-Compliant SS 316L Construction

All product-contact surfaces are fabricated in electropolished SS 316L stainless steel, meeting WHO-GMP and Schedule M requirements for botanical extract manufacturing. Designed for clean-in-place (CIP) operation between batches.

Closed-Loop Solvent Recovery (>95%)
Integrated condenser-distillation solvent recovery system achieves greater than 95% solvent return per batch, significantly reducing variable operating cost and ensuring compliance with CPCB solvent discharge regulations.

Scalable Batch Capacity
Plants are designed in standard capacities from 100 kg/batch pilot scale to 2,000+ kg/batch commercial configurations for Marigold Floral Concrete & Absolute Extraction Plant. Modular design allows capacity expansion without replacing core equipment.

Integrated Quality Control
In-line sampling ports at each processing stage enable in-process quality monitoring. Plant design accommodates HPLC, GC, and physical testing equipment for batch release documentation required by pharmaceutical and food buyers.

Explosion-Proof Design (Solvent Zones)
All electrical equipment, motors, instruments, and fittings in solvent-handling areas are certified explosion-proof per ATEX/PESO standards, ensuring safe operation with flammable ethanol, hexane, and acetone solvents.

Frequently Asked Questions

What is Marigold Floral Concrete & Absolute and why is it commercially extracted?
Marigold Floral Concrete & Absolute is commercially extracted to obtain its concentrated bioactive compounds in a stable, standardised form suitable for pharmaceutical, nutraceutical, cosmetic, and food industry applications. Unlike raw plant material with variable compound content, extracted standardised forms provide consistent dosing and meet quality specifications required by regulated markets globally.

What extraction method does Mechotech use for Marigold Floral Concrete & Absolute?
Mechotech uses the optimal extraction method for each plant's specific chemistry - steam distillation for volatile essential oils, solvent extraction (food-grade ethanol or hexane) for oleoresins and phytochemical extracts, and cold pressing for oil-rich materials. Our Marigold Floral Concrete & Absolute Extraction Plant is engineered around the specific physical and chemical properties of the plant material to maximise yield while meeting quality specifications.

What production capacities are available for the Marigold Floral Concrete & Absolute Extraction Plant?

Mechotech manufactures Marigold Floral Concrete & Absolute Extraction Plant in capacities from 100 kg/batch pilot systems for product development and market testing to 2,000+ kg/batch commercial plants for established extract exporters. Capacity selection is guided by raw material supply volume, confirmed buyer requirements, and investment timeline. We recommend starting with a pilot plant to validate process parameters before scaling.

What quality certifications apply to the Marigold Floral Concrete & Absolute Extraction Plant?

Our Marigold Floral Concrete & Absolute Extraction Plant is designed to meet WHO-GMP, Indian Schedule M, and ISO 9001 standards applicable to botanical extract manufacturing. Plant design supports FSSAI food-grade production, pharmaceutical-grade production under Schedule M, and export-quality documentation (COA, GC-MS reports, heavy metal testing, microbial testing) required by US, European, and Japanese buyers.
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