BERBERINE SULPHATE Extraction Plant

1000000 INR/Ton

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Product Details:

Product Type BERBERINE SULPHATE Extraction Plant
General Use Industrial Berberine Sulphate extraction from plant sources such as Berberis aristata
Capacity Variable, typically 500-10000 liters per batch (customized)
Material Stainless Steel (SS 304/316)
Type Extraction and Concentration Unit
Weight (kg) Approx. 2500-8000 kg (depends on capacity)
Computerized Yes, optional with PLC automation
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BERBERINE SULPHATE Extraction Plant Price And Quantity

Price 1000000 INR/Ton
Minimum Order Quantity 1 Piece

BERBERINE SULPHATE Extraction Plant Product Specifications

Dimension (L*W*H) Customized as per design, typical: 6m x 2m x 2.5m
Motor High efficiency electric motors (custom rated)
Feature Easy to operate, corrosion resistant, energy efficient, CIP compatible
Computerized Yes, optional with PLC automation
Weight (kg) Approx. 2500-8000 kg (depends on capacity)
Color Metallic/Silver
Voltage 220-440 V, 50/60 Hz (customizable)
Type Extraction and Concentration Unit
General Use Industrial Berberine Sulphate extraction from plant sources such as Berberis aristata
Product Type BERBERINE SULPHATE Extraction Plant
Capacity Variable, typically 500-10000 liters per batch (customized)
Automatic Semi-automatic or fully automatic as per requirement
Control System PLC/SCADA based digital control panel
Material Stainless Steel (SS 304/316)

Filtration System Multi-stage filtration, 5 micron and above
Safety Features Emergency shutdown, over-pressure/temperature protection
Operating Pressure Atmospheric to 3 bar
Extraction Method Solvent extraction (aqueous or hydroalcoholic), batch or continuous
Application Pharmaceutical, nutraceutical, herbal extraction industry
Compliance cGMP, ISO, CE certified design
Capacity Range Custom engineered for lab scale to commercial production
Operating Temperature Ambient to 100C (adjustable)
Main Components Extractor vessel, condenser, solvent recovery unit, concentration unit, pumps, filters, pipelines
Heating System Steam jacketed/thermic fluid heating

Product Description

Mech O Tech LLP is a leading manufacturer and supplier of advanced Berberine Sulphate Extraction Plants designed for efficient extraction, processing, and purification of berberine compounds from herbal and botanical raw materials. Our extraction systems are widely used in pharmaceutical, nutraceutical, herbal, and chemical industries for producing high-purity Berberine Sulphate with consistent quality and maximum yield.

Engineered with modern extraction technology and premium-grade stainless steel construction, the plant ensures hygienic processing, controlled operating conditions, and energy-efficient performance. The system is specially developed to preserve the active alkaloid content while optimizing extraction efficiency and reducing production losses.

Key Features:

High extraction and recovery efficiency
SS 304 / SS 316 hygienic contact parts
Automated process control system
Energy-efficient and low-maintenance operation
Temperature and pressure controlled extraction
Continuous and batch processing options
Corrosion-resistant and durable construction
Customized plant capacities available

Applications:

Berberine Sulphate production
Herbal and botanical extraction industries
Pharmaceutical manufacturing units
Nutraceutical processing plants
Ayurvedic and natural product industries
Chemical and bioactive compound processing

Versatile Extraction Technology

Utilizing a solvent extraction method-either aqueous or hydroalcoholic-the BERBERINE SULPHATE Extraction Plant is capable of batch or continuous operation. Its adaptable configuration supports capacities from small laboratory scale to high-volume commercial production, ensuring flexibility for evolving industry requirements.

Integrated Safety and Automation

Safety is prioritized through features such as emergency shutdown and over-pressure or temperature protection. The digital control system, with optional PLC automation, provides precise monitoring and control, enhancing both operational safety and ease of use, whether the unit is semi-automatic or fully automatic.

Optimized for Industry Compliance and Efficiency

This extraction plant is built with premium stainless steel (SS 304/316) for corrosion resistance and longevity. It complies with cGMP, ISO, and CE standards, and offers energy-efficient operation through high-efficiency motors and multi-stage filtration, ensuring product purity and reduced operational costs.

FAQ's of BERBERINE SULPHATE Extraction Plant:

Q: How does the BERBERINE SULPHATE Extraction Plant perform the extraction process?

A: The plant uses solvent extraction, either with aqueous or hydroalcoholic solvents, to isolate berberine sulphate from plant material in batch or continuous modes. The process involves extraction, multi-stage filtration (5 microns and above), solvent recovery, and concentration, all managed via a controlled heating and pressure system.

Q: What are the main advantages of using this extraction plant for berberine sulphate?

A: Key advantages include efficient extraction with high purity, scalable capacity from lab to commercial levels, compliance with pharmaceutical industry standards, and strong safety systems. The unit's stainless steel construction and integrated CIP compatibility assure both product quality and operational longevity.

Q: When is the BERBERINE SULPHATE Extraction Plant most beneficial to use?

A: This plant is most beneficial when consistent, high-quality extraction is required in industries such as pharmaceuticals, nutraceuticals, or herbal supplements, especially where compliance with cGMP, ISO, and CE is mandatory. It is ideal for both small-scale research and full-scale commercial production.

Q: Where can the BERBERINE SULPHATE Extraction Plant be installed and utilized?

A: The plant is designed for installation in industrial settings within facilities such as pharmaceutical, herbal extraction, and nutraceutical manufacturing plants. Its customizable dimensions and capacities enable it to fit seamlessly into various production environments in India and worldwide.

Q: What safety features are incorporated in the plant's operation?

A: The plant features emergency shutdown systems, over-pressure and over-temperature protection, and PLC/SCADA based control panels for regular monitoring. These features minimize risk and ensure safe, reliable operation during all extraction and concentration processes.

Q: How is the operation of the extraction plant controlled and monitored?

A: Operation is controlled by a digital panel, with optional PLC or SCADA automation for fully computerized management. This ensures accurate parameter control and documentation for cGMP compliance, making the process both efficient and user-friendly.