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ATROPINE SULPHATE Extraction Plant

ATROPINE SULPHATE Extraction Plant

1000000 INR/Piece
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Product Details:

  • Product Type ATROPINE SULPHATE Extraction Plant
  • General Use Industrial extraction of atropine sulphate from natural plant sources
  • Material Stainless Steel (SS304/SS316)
  • Capacity 200-2000 kg/day (customizable on request)
  • Type Extraction & Processing Line
  • Weight (kg) 3500-8500 kg (depending on capacity)
  • Computerized Yes
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ATROPINE SULPHATE Extraction Plant Price And Quantity

  • 1 Piece
  • 1000000 INR/Piece

ATROPINE SULPHATE Extraction Plant Product Specifications

  • 6500 mm x 2300 mm x 3700 mm
  • 3500-8500 kg (depending on capacity)
  • Corrosion resistant, GMP & CE certified, Energy-efficient, Closed system extraction
  • Heavy duty industrial motors; power: 15-25 kW
  • Yes
  • Metallic Silver (customized painting on request)
  • 380-440 V, 3 Phase, 50/60 Hz
  • Extraction & Processing Line
  • Industrial extraction of atropine sulphate from natural plant sources
  • 200-2000 kg/day (customizable on request)
  • ATROPINE SULPHATE Extraction Plant
  • Fully Automatic
  • PLC-based control system with HMI interface
  • Stainless Steel (SS304/SS316)
  • Overload protection, emergency shutdown, interlock system
  • Automated discharge and CIP-ready design
  • Multiple extraction tanks with jacketed heating and agitation
  • On-site support provided
  • Pharmaceuticals, laboratories, botanical research, chemical industries
  • Solvent extraction and purification
  • 40C-90C
  • Multi-stage filtration including bag and cartridge filters
  • GMP, CE, ISO9001 certified manufacturing
  • Spare parts, technical consulting, operator training
  • Integrated vacuum dryer or spray dryer

Product Description

A Citronella Oil Steam Distillation Plant is a facility designed specifically for the extraction of citronella oil through the process of steam distillation Citronella oil is derived from the leaves and stems of certain species of Cymbopogon grass primarily Cymbopogon nardus and Cymbopogon winterianus Its widely known for its insectrepellent properties and is commonly used in various products such as candles soaps lotions and insect repellents


Heres a basic description of the components and processes typically found in a Citronella Oil Steam Distillation Plant


Steam Generator This is where water is heated to produce steam The steam is then passed through the plant material to extract the essential oil


Extraction Vessel The plant material citronella grass is loaded into the extraction vessel Steam is then introduced into the vessel causing the oil glands in the plant material to burst and release the essential oil


Condenser After the essential oil is vaporized by the steam it passes into a condenser where it is cooled and liquefied This results in the separation of the essential oil from the steam


Separator Once condensed the essential oil separates from the water and is collected The water known as the hydrosol or floral water can also be collected separately


Storage Tanks The collected citronella oil is stored in tanks until it is ready for further processing or distribution


Quality Control Throughout the distillation process quality control measures are implemented to ensure the purity and potency of the extracted citronella oil This may include testing for factors such as aroma color and chemical composition


ByProducts Handling Byproducts of the steam distillation process such as spent plant material and hydrosol are managed appropriately The spent plant material can often be repurposed as compost or animal feed while the hydrosol may be utilized in various applications such as aromatherapy or as a secondary product


Safety Systems Safety measures are in place to prevent accidents such as overheating pressure buildup or leaks of steam and essential oil


Overall a Citronella Oil Steam Distillation Plant is a sophisticated facility designed to efficiently and effectively extract citronella oil from raw plant material while maintaining product quality and safety standards



Advanced Extraction Technology

The plant leverages a closed solvent extraction system with precise temperature and agitation control, ensuring optimal yield and purity. Jacketed vessels and energy-efficient motors enable consistent operation, while corrosion-resistant stainless steel construction guarantees robust performance in demanding industrial settings.


Integrated Safety and Compliance

Safety is paramount, with features such as overload protection, emergency shutdown, and interlock systems. The plant is constructed under GMP, CE, and ISO9001-certified manufacturing practices, ensuring compliance with international industry standards for quality and safety.


Customizable and User-Friendly Operation

This fully automatic extraction line incorporates a PLC-based control system with HMI for intuitive monitoring and adjustments. Offered in various capacities and configurations, it can be tailored to specific user requirements, ensuring suitability for a wide range of industrial applications.

FAQ's of ATROPINE SULPHATE Extraction Plant:


Q: How does the ATROPINE SULPHATE Extraction Plant process raw material into finished product?

A: The plant uses a solvent extraction process to separate atropine sulphate from natural plant sources. Raw plant material is loaded into multiple jacketed extraction tanks, where controlled heating and agitation enable efficient extraction. The solution is then purified through multi-stage filtration and dried using either a vacuum dryer or spray dryer, resulting in a high-purity finished product.

Q: What are the main benefits of using this fully automatic extraction line?

A: Key benefits include high extraction efficiency, consistent product purity, automated residue handling, and reduced labor requirements. The closed-system design enhances safety and minimizes contamination, while PLC-based controls and HMI interfaces facilitate precise operation and broad operational flexibility.

Q: When should the maintenance and cleaning processes be performed?

A: Regular maintenance should be conducted according to usage frequency and manufacturer guidelines. The extraction system includes automated residue discharge and is CIP (Clean-In-Place) ready, allowing for thorough cleaning without dismantling, thereby reducing downtime and ensuring compliance with GMP standards.

Q: Where is this plant typically installed and what industries commonly use it?

A: The ATROPINE SULPHATE Extraction Plant is typically installed in pharmaceutical production facilities, laboratories, botanical research centers, and chemical industries. It is suitable for organizations specializing in the industrial extraction and processing of plant-based alkaloids.

Q: What types of control systems are integrated for operation and safety?

A: A PLC-based control system with an intuitive HMI interface monitors and manages all critical parameters, including temperature, process timing, and safety functions. Safety is ensured with overload protection, emergency shutdown, and interlock mechanisms.

Q: How can the plant's capacity and configuration be customized?

A: The extraction plant is available in a range of capacities from 200 to 2000 kg per day, with customizable options for extraction vessels, drying methods, and control features. Customers can discuss their specific needs with the manufacturer to design a plant that meets their operational requirements.

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