Astaxanthin Natural Color Extraction Plant

Astaxanthin Natural Color Extraction Plant

7200000 INR/Piece

Product Details:

  • Product Type Astaxanthin Natural Color Extraction Plant
  • General Use Used for extraction of natural astaxanthin pigment from microalgae or other biological sources
  • Capacity 200-2000 liters per batch (customizable)
  • Material Stainless Steel (SS 304/316)
  • Type Extraction Plant
  • Weight (kg) 1800-5000 kg (depending on model)
  • Computerized Yes
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Astaxanthin Natural Color Extraction Plant Price And Quantity

  • 7200000 INR/Piece
  • 1 Piece

Astaxanthin Natural Color Extraction Plant Product Specifications

  • 1800-5000 kg (depending on model)
  • 380-440V, 50/60 Hz, 3 Phase
  • Used for extraction of natural astaxanthin pigment from microalgae or other biological sources
  • Extraction Plant
  • High Efficiency, Low Solvent Consumption, CIP (Clean-in-place) System, GMP compliant
  • Heavy Duty Electric Motor, 5-20 HP (model dependent)
  • Yes
  • PLC Control Panel
  • Yes
  • 200-2000 liters per batch (customizable)
  • Astaxanthin Natural Color Extraction Plant
  • Silver
  • 5500 * 3000 * 4200 mm (varies by capacity)
  • Stainless Steel (SS 304/316)
  • Automatic CIP (Clean-in-place)
  • Variable speed agitators included
  • GMP, CE certified
  • Integrated multi-level filtration units
  • Explosion-proof electricals, pressure relief valves, emergency shut-off
  • Onsite installation and commissioning support
  • Ambient to 60C
  • Up to 50 bar (for supercritical systems)
  • Supercritical CO2 / Solvent Extraction (as per requirement)
  • Included for temperature regulation
  • Inbuilt solvent recovery and recycling unit
  • Pharmaceutical, Nutraceutical, Cosmetics, Food and Beverage Industries

Product Description

Mech O Tech LLP offers a high-efficiency Astaxanthin Extraction Plant designed for the extraction of natural astaxanthin pigment from microalgae and other rich sources. This advanced plant ensures maximum recovery of astaxanthin while preserving its strong antioxidant properties, making it ideal for nutraceutical, pharmaceutical, food, and cosmetic industries.

Engineered with cutting-edge extraction technology, the plant delivers high purity, consistent quality, and optimal yield. It supports eco-friendly processing with controlled solvent usage and energy-efficient operations, meeting global standards for safety and hygiene.

Key Features:

  • High astaxanthin recovery with superior purity
  • Preservation of antioxidant properties
  • Advanced solvent / supercritical CO extraction technology
  • Food-grade SS304/SS316 construction
  • PLC-based automation for precise monitoring and control
  • Energy-efficient and cost-effective operation
  • Minimal solvent loss with eco-friendly design
  • Scalable and customizable plant configurations

Applications:

  • Nutraceutical and dietary supplements
  • Pharmaceutical formulations
  • Functional food and beverage industry
  • Cosmetics and anti-aging products
  • Aquaculture feed additives

Why Choose Mech O Tech LLP?

  • Expertise in advanced extraction plant manufacturing
  • Customized turnkey solutions as per client requirements
  • High-quality engineering with international standards


Precision Extraction for Pure Astaxanthin

Our extraction plant combines cutting-edge supercritical CO2 and solvent extraction technologies, ensuring high yields and maximum purity of natural astaxanthin pigment. The system incorporates a multi-level filtration unit and variable speed agitators, providing superior extraction performance for pharmaceutical, nutraceutical, cosmetic, and food and beverage applications.


Dependable Safety and Compliance

Designed with robust safety protocols including explosion-proof electricals, pressure relief valves, and emergency shut-off mechanisms, the plant ensures operational security. Compliance with GMP and CE standards, coupled with an integrated automatic cleaning (CIP) system, promotes both safety and hygiene, meeting the rigorous demands of global industrial markets.


Effortless Operation and Customization

Equipped with a computerized PLC control panel, customizable capacities from 200 to 2000 liters per batch, and onsite support for installation and commissioning, the plant offers flexible integration and ease of use. Stainless steel construction and energy-efficient heat exchange technology guarantee lasting performance and low solvent consumption.

FAQ's of Astaxanthin Natural Color Extraction Plant:


Q: How does the Astaxanthin Natural Color Extraction Plant operate?

A: The plant utilizes supercritical CO2 and solvent extraction methods, allowing precise and efficient extraction of astaxanthin pigment from microalgae or other sources. Parameters such as temperature (ambient to 60C), pressure (up to 50 bar), and agitation are tightly controlled through a PLC panel, ensuring consistent and high-quality output.

Q: What types of applications does this extraction plant support?

A: The plant is designed for use in pharmaceutical, nutraceutical, cosmetic, and food and beverage industries, where natural astaxanthin pigment is valued for its antioxidant, coloring, and health-enhancing properties.

Q: When is solvent recovery implemented in the extraction process?

A: Solvent recovery is seamlessly integrated as part of the extraction cycle. The inbuilt system captures and recycles solvents immediately after extraction, minimizing solvent loss, reducing costs, and supporting environmentally conscious operations.

Q: Where is the equipment installed and how is commissioning managed?

A: Onsite installation and commissioning support are provided. Skilled technicians set up the plant at your facility within India or internationally, ensuring optimal configuration and smooth start-up according to your site requirements.

Q: What are the key safety features of the extraction plant?

A: The plant is fitted with explosion-proof electrical components, pressure relief valves, emergency shut-off mechanisms, and complies with international GMP and CE safety standards, ensuring safe and secure operation.

Q: How is the cleaning process managed?

A: An automatic Clean-in-Place (CIP) system enables thorough, hands-free cleaning of the entire plant. This not only maintains hygiene but also minimizes downtime and labor costs.

Q: What are the benefits of using this astaxanthin extraction plant?

A: Benefits include high extraction efficiency, low solvent consumption, precise parameter control, automated operations, comprehensive safety, compliance with industry standards, and adaptability for batch sizes between 200 and 2000 liters.

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