Annatto Natural Color Extraction Plant

Annatto Natural Color Extraction Plant

7000000 INR/Piece

Product Details:

  • Product Type Annatto Natural Color Extraction Plant
  • General Use Extraction of natural annatto color from seeds for food, pharmaceutical, and cosmetic industries
  • Material Stainless Steel 304/316
  • Capacity 500 to 2000 kg/day (customizable)
  • Type Automatic Extraction Plant
  • Weight (kg) 6500
  • Computerized Yes
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Annatto Natural Color Extraction Plant Price And Quantity

  • 1 Piece
  • 7000000 INR/Piece

Annatto Natural Color Extraction Plant Product Specifications

  • 415 V, 3 Phase, 50 Hz
  • Automatic Extraction Plant
  • PLC based Control Panel
  • Extraction of natural annatto color from seeds for food, pharmaceutical, and cosmetic industries
  • 6500
  • Annatto Natural Color Extraction Plant
  • Yes
  • Yes
  • 500 to 2000 kg/day (customizable)
  • Silver (metallic)
  • Stainless Steel 304/316
  • Premium efficiency electric motor
  • 6500 x 2300 x 3100 mm
  • Energy efficient, low maintenance, hygienic operation, high extraction efficiency, CIP (Clean-in-Place) system
  • 1-2 skilled operators
  • Approx. 35 kW (varies with capacity)
  • Pumps, piping, control panel, extraction vessels, filtration units, heat exchangers
  • On-site installation and commissioning provided
  • Solvent extraction with filtration and concentration system
  • Food coloring, cosmetics, pharmaceuticals, dairy, beverages
  • 25C to 120C
  • < 70 dB
  • Steam/thermal oil (as per client need)
  • Pre-cleaning, seed soaking, extraction, filtration, concentration, packaging
  • Automatic CIP system
  • Automatic safety locks, emergency stop, pressure release valves
  • Annatto color liquid or powder (customizable)

Product Description

Mech O Tech LLP offers a technologically advanced Annatto Extraction Plant designed for efficient extraction of natural color pigments (bixin and norbixin) from annatto seeds. This plant ensures high recovery, superior purity, and consistent quality of natural color extract, making it ideal for food, nutraceutical, pharmaceutical, and cosmetic industries.

Engineered with modern extraction technology, the system delivers optimal yield while preserving the natural properties of annatto pigments. The plant is designed for eco-friendly and energy-efficient operation with controlled solvent usage, ensuring cost-effective and sustainable production.

Key Features:

  • High extraction efficiency with maximum bixin/norbixin recovery
  • Superior color strength and product purity
  • Advanced solvent extraction technology
  • Food-grade SS304/SS316 construction
  • PLC-based automation for precise process control
  • Low energy consumption and operational cost
  • Minimal solvent loss with eco-friendly design
  • Scalable and customizable plant capacity

Applications:

  • Natural food color manufacturing (yellow to orange shades)
  • Dairy products (cheese, butter, margarine)
  • Bakery and confectionery products
  • Nutraceutical and pharmaceutical formulations
  • Cosmetics and personal care products

Why Choose Mech O Tech LLP?

  • Expertise in natural color extraction plant manufacturing
  • Customized turnkey solutions as per client needs
  • High-quality engineering and compliance with industry standards


State-of-the-Art Extraction Process

The plant incorporates a comprehensive extraction method involving pre-cleaning, seed soaking, solvent extraction, advanced filtration, and concentration stages, followed by hygienic packaging. This meticulous process ensures maximum color yield and purity, making it suitable for sensitive applications in food, cosmetics, and pharmaceuticals.


Safe, Automated, and Hygienic

Equipped with automatic safety locks, pressure release valves, and emergency stop features, the plant ensures a safe working environment. The PLC-based control panel and computerized automation reduce operator intervention, while the integrated CIP system simplifies cleaning and upholds hygienic standards.


Customizable for Versatile Applications

Designed for flexibility, this plant accommodates capacities from 500 to 2000 kg/day and outputs color in either liquid or powder form. Whether for food, beverage, dairy, or pharmaceutical use, it can be adapted with your choice of heating source and a range of essential accessories for seamless operation.

FAQ's of Annatto Natural Color Extraction Plant:


Q: How is annatto color extracted in this plant?

A: Annatto is extracted through a series of stages including pre-cleaning, seed soaking, solvent extraction, filtration, and concentration. These processes are handled automatically, ensuring consistent and high-quality color production with minimal manual intervention.

Q: What industries can benefit from using this extraction plant?

A: This plant is tailored for use in the food, cosmetics, pharmaceutical, dairy, and beverage industries, providing a natural, high-efficiency coloring solution suitable for a variety of products.

Q: When should I consider choosing the powder form over liquid output?

A: Selecting powder is advantageous for longer shelf life, ease of transport, or if your production requires dry ingredients. The plant can be adjusted to deliver either form based on your application's needs.

Q: Where is the equipment installed and can installation support be provided?

A: The plant is supplied for on-site installation, and our team provides complete commissioning support to ensure proper setup and integration at your facility.

Q: What is the benefit of the automatic Clean-in-Place (CIP) system?

A: The CIP system allows hands-free, thorough cleaning of the internal plant surfaces, reducing downtime, saving labor costs, and upholding stringent hygiene standards essential for food and pharmaceutical processing.

Q: How many operators are needed for running the extraction plant?

A: Only 1 to 2 skilled operators are required, thanks to the plant's fully automatic and computerized PLC-based control system, which streamlines operation and minimizes manual inputs.

Q: What makes this extraction plant energy efficient and low maintenance?

A: The use of a premium efficiency electric motor, advanced automation, and high-grade stainless steel components results in low energy consumption and minimal maintenance requirements, providing long-term cost savings and reliable performance.

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